Build Your Own Arcade Machine Construction Images – Part 4
Posted by: Paul // Category: Building TipsPictures of my DIY Arcade Machine Project
Hey all! We got a lot of work done on the Arcade Machine this weekend. We came up with a “To Do” list last week so we knew exactly what we needed to get started with this time around. This helped keep us on track and we got a lot of misc. additions installed.
During the construction we cut out the Arcade Controller panel piece, and created a nice beveled edge for it. We also did the modified wiring for the Power LEDs and Power Switch in the system. In addition to that we installed the plexiglass for the monitor and the Arcade Marquee, and also mounted the White Cold Cathode for the marquee into place.
Once all that was complete we installed the modified wiring, hooked up the light kit, uncovered the LCD display and POST tested the system for the first time. Everything went great with the exception of me forgetting to plug in the data cable for the SATA hard drive, and some problems with an inconsistent power supply (PSU).
So overall we got a lot done and we got the first look at the POST screen on the system. It was late but we wanted to see some semblance of an OS running on the system so we booted it with a Linux Live disk of Kubuntu Linux KDE 4. I will be installing Windows XP Home as the primary OS on the system, but I have set aside a 10gb partition for Kubuntu Linux so I can write up some articles on using Emulators in Linux and add them to the site.
As always, all of the pictures for the construction can be found on my Flickr account but I have featured the highlights of the construction here with details and tips for Building your own Arcade Machine.
Home Built Arcade Machine Images – Part 4

Here is a picture of where we finished up last time. As you can see we have most of the external parts of the Arcade Machine complete with the exception of Arcade Controller.

The first thing we did was cut out the Arcade Control Panel piece according to the PDF Arcade Machine Plans I have posted on the site.

Once we had the Arcade Control panel cut out we mounted it into the Arcade Machine to make sure everything fit correctly. It was a perfect fit. We went ahead and added a 45 degree cut sloping towards the monitor for aesthetics and so we would have access to the controls on the LCD monitor if needed.

Once we knew the Arcade Controller piece would fit into the system properly we added a second layer of MDF along the bottom so we could create a beveled front edge for the Control Panel. I traced a line along the bottom of where the Arcade Controller rested on the system so we would know where our second piece of MDF needed to stop.
We traced out the shapes we needed and got them as close to the right size as possible. You want a little bit of overlap on your original piece and then you can use a router to even up the edges.
Once this was done we used a beveled edge bit on the router to round the top and bottom edge on the front of the Arcade Control Panel. This gave the piece a very nice rounded look and feel.

Here is a close up shot of the beveled edge on the bottom of the Arcade Control panel. Once we were finished, both the top and the bottom of Arcade Controls had a nice beveled edge like this.

Next I prepped the wiring for the Arcade Cabinet. Because we are running the power switch to the top of the Arcade Machine (like you would find in many Commercial Arcade Machines) I needed to use the wiring from another power switch to create an extra long one.
I also needed to splice together two Red Power LEDs to illuminate the coin plate I will be crafting for the system. The red LEDs will provide the glow from behind the coin clot that is so trademark of most modern Arcade Machines.

Here you can see the dual red LEDs I have wired up. I spliced the two LEDs into one set of wires so both lights will be powered by the Power LED lead on the motherboard. This way I will have two constant red LEDs glowing in the system. I just need to solder the points where I connected the wires and they will be good to go.

Next we had to cut the plexiglass for our Arcade Machine. There are a lot of suggestions online on the proper way to do this. After reading some forum posts to get a little background we decided using the back of our razor blade (the dull side) to score the plexiglass was the best way to go.
Once this line had been scored into the plexi we used the sharp side of the blade to create a nice line where we would break to the plexi-glass. After that was done you just give it a light whack and it should break perfectly along the line you have made. Worked like a charm!

Next I got the White Cold Cathode light kit ready to be installed into the Arcade Machine. This will be mounted behind the plexiglass for the marquee to provide illumination for the Arcade Marquee.

Here we have installed the plexiglass for the Display and Marquee in the Arcade Machine. We tacked in cleats on the side of the LCD monitor so we would have a place to attach the plexiglass.
In the top you can see the Marquee piece still has the protective film on it. If you look closely you can see the White Cold Cathode mounted inside the system behind the Marquee plexiglass.


Once we had the additional wiring in place we fired up the system to make sure everything was working properly.
Here you can see the White Cold Cathode behind the Marquee is turned on and working properly along with a faint POST screen that can be made out from behind the protective cover for the LCD Monitor in the Arcade Machine.

Since I opted not to install a CD/DVD ROM drive into the system (to save on space and budget) I am using an external DVD-RW drive that I borrowed from work to install Windows XP Home and Kubuntu Linux KDE 4 onto the system.
This way I can just plug the drive into the USB ports on the motherboard, set the BIOS to boot from a USB device and I am ready to go.

This is the final shot from this week’s construction. It was about 1:30am and we had just POST tested the system for the first time. All the hardware worked great with the exception of the power supply which is experiencing an inconsistent POST on hard reboots (Shutdowns).
We used a Micro ATX 200w Power Supply to test the system and rule out problems with the one we had installed. (An AGI 350w PSU). This cleared up the problems with the inconsistent POST so I will need to exchange the PSU before next Friday so we can get this bad boy up and running.
Building Your Own Arcade Machine Follow-Up
Overall I am very happy with the way things are progressing. We have been taking our time and thinking things through while we construct the system. I think this is one of the most important pieces of advice I could offer to people who want to build their own Arcade Machine.
“Take your time. Plan things out. Have fun, and be Creative!”
After all that’s what makes a project like this worth doing. If you’re not having fun, or don’t like the way things are turning out, take a breather and come back with a fresh perspective on your project.
If you have any questions or comments feel free to leave them below. I will respond to any and all comments people leave on the site regarding the project.
As always thanks for visiting my site and keep coming back to check for updates! Next week we will be working on the construction of the Arcade Controller so be sure to check back and see how things turn out!

Tags: build, cabinet, Construction, DIY, Hardware, Parts, Project 01


